FSMA: Better safe than sorry
Regulations shift focus from reactive measures to preventive programs to ensure a safer global food supply.
BakingBusiness.com, March 6, 2012
by Lucy Sutton
POWER Engineers

Undeniably, recent highly publicized outbreaks in several countries cast an all-too-bright spotlight onto food safety regulations. Authorities around the world realize that many challenges still must be overcome to ensure a safer food supply for everyone, and the US is no exception. Last year’s events changed the US regulatory landscape for good, and food processors will have to work diligently with authorities to comply and eventually lead the food production system to a better, safer place.

As an international food safety consultant, Rebeca López-García, PhD, has been bombarded with questions about the upcoming challenges in the regulatory environment. Principal of Logre International Food Science Consulting, Mexico City, Mexico, and a frequent contributor to Baking & Snack, Dr. López-García offered advice for dealing with some of those issues.

Baking & Snack: How has the regulatory landscape changed for the baking and snack industries?

Rebeca López-García: This past year, the regulatory landscape has changed dramatically in many areas. Of course, the most relevant change in the US is the Food Safety Modernization Act (FSMA). In reality, the core of the new law does not change basic good manufacturing practices (GMPs) and general preventive measures. The real change lies in the new enforcement and inspection authority conferred to the Food and Drug Administration (FDA).

According to FDA’s deputy commissioner for foods, Michael R. Taylor, “The new authorities give the food companies strong additional incentives for keeping their products safe, and that helps [FDA] achieve the new law’s goal, which is to protect consumers from unsafe food.” FSMA aims to bring food safety regulation in the US into the 21st century with a risk-prevention approach rather than a reactive model.

How has enactment of FSMA affected regulatory issues in North America so far?

It is unbelievable that a year has almost gone by since President Obama signed FSMA. This historic signature has changed the environment for the whole industry not only within the US but also at the international level.

According to a statement by FDA Commissioner Margaret A. Hamburg, the law directs the agency to oversee food safety in a way that applies “the best available science and good common sense to prevent the problems that can make people sick.” This does not sound new because the world should have been addressing food safety with science and common sense from the beginning. The real importance is that it provides FDA with new enforcement and inspection authorities. This is really quite crucial because in many countries, the regulatory framework is in place but it is the lack of enforcement capability that hampers success in protecting consumers.

What user fees might be imposed on domestic and/or international bakers and snack manufacturers, and how can they best avoid them?

FSMA does not require a registration fee. Also, there is no fee for an initial FDA inspection. There will, however, be a fee to cover reinspection-related costs when an initial inspection has identified certain food safety problems. Also, there will be fees associated with recalls.

The best way to avoid such fees is to comply with the requirements upon initial inspections and implement an adequate risk-based food safety control system that will enable your company to avoid a reinspection and, most importantly, a recall.

Fees will also be collected for administrative costs of the voluntary qualified importer program, for costs associated with issuing food export certifications and for costs of establishing and administering the third-party accreditation program. With the exception of food export certificates, the law requires FDA to publish a notice of any new fees in the Federal Register no later than 60 days before the start of each fiscal year.

On Aug. 1, FDA announced the fiscal year (FY) 2012 fee schedule for certain domestic and foreign facility reinspections, failure to comply with recall orders and certain importer reinspections. The fees apply only to those parties in the food and feed industry whose noncompliance results in FDA-conducted facility reinspections, recalls or follow-up inspections of a food offered for import after inspection found a problem materially related to food safety requirements. Reinspection must be conducted specifically to determine that compliance has been achieved.

According to information published by FDA, rates for FY 2012 are as follows: $224 an hour if no foreign travel is required and $325 an hour if foreign travel is required. These fees are effective Oct. 1, 2011, through Sept. 30, 2012. Payment must be made within 30 days of the invoice date, and any fee not paid within 30 days after it is due shall be treated as a claim of the US government. The fee schedule does not contain reduced fees for small businesses.

However, during FY 2012, FDA will consider waiving, in limited cases, some or all of an invoiced fee based on a severe economic hardship, the nature and extent of the underlying violation and other relevant factors. FDA intends to publish a guidance document covering this Economic Hardship Fee Reduction approach.

What documentation and/or monitoring will bakers and snack companies need to do in 2012 vs. what they presently do?

All facilities will have to go through the registration process with a biennial renewal. This requirement will contain an assurance that the Secretary of Health and Human Services will be permitted to inspect the facility.

In addition, FSMA establishes that the company must evaluate hazards that could affect food manufactured, processed, packed or held to identify and implement preventive controls to significantly minimize or prevent the occurrence of such hazards and ensure the food is not adulterated.

For many companies that already implement a risk-based approach such as a hazard analysis critical control points (HACCP) system for managing food safety issues throughout their production system, the impact will not be great. However, US bakers were not required to apply HACCP, and; thus, this will present a new challenge.

The biggest challenge will be not only to comply with the paperwork but also to truly address the hazards with proper risk-management procedures. This requires experience and knowledge. Developing a plan may not be as complicated as actually implementing it properly while developing a new risk-management culture within the facility.

Facilities are required to maintain for not less than two years all records documenting the monitoring of the preventive controls, control of nonconformances, corrective actions and review of the efficacy of preventive controls and corrective actions as well as the written plan and documentation. Proper document control and record-keeping will be essential because the law expands FDA’s authority to gain access to records about potentially hazardous foods. In addition to examining records tied to a particular food that could pose a health hazard, the agency can now inspect records related to any other food it believes is likely to be affected in a similar manner.

The biggest challenge in managing food safety for many bakers will be to address contaminants that are not within their control. Cereal-based products will always be challenged by mycotoxin contamination because in most cases, once a product is contaminated, processing will not reduce contamination. Working closely with suppliers and making sure that the risk is managed throughout the production chain will remain a challenge for many bakers.

How likely is it that FDA will use its new mandatory recall power, and how can companies avoid it?

Although FDA now has more power and jurisdiction over mandating recalls, I believe in the past, the agency has done a good job of convincing companies to remove adulterated products from the market. At the international level, it is commonly believed that FDA has always had this authority. Thus, at the perception level, the new act has not changed reality. If FDA has more resources for inspection, it may be able to detect more issues than before, and the new recall power will help it stop products from entering the market.

Companies should always be prepared for a crisis. If they strive to comply with the new risk-management approach to preventing food safety incidents, they will be better prepared to avoid a crisis. But if a crisis strikes, companies should be prepared, follow their procedures, communicate and, most importantly, work hand-in-hand with the authorities to ensure consumer protection. This approach will also protect their products, their brand and their reputation. Ideally, a company should come back from a crisis stronger and better positioned to supply safe wholesome foods.

How has the science of food safety changed over the years? How much more effectively can agencies pinpoint the sources of a recall vs. several years ago and why?

The major change I see is that now there is a lot more awareness regarding the importance of taking a risk-based approach to the management of food safety. It is true that today’s better analytical techniques enable agencies to pinpoint the sources of contamination, but this is useless if there is no evolution in the way we manage food safety. The shift from reactive to preventive programs is definitely happening throughout the world, but it will take time to really create a better food safety culture.

This story is sponsored by POWER Engineers, which has one of the most comprehensive teams of engineers and specialists serving the baking and snack industry. As an extension of its clients' engineering teams, the company provides program management, integrated solutions and full facility design for the baking and snack industry. Learn more at www.powereng.com/food.